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The LIT-15 foundry hall, showing the automated moulding and casting line from the upper level

Vidin, Bulgaria

Iron castings for industry

LIT-15 manufactures grey and ductile iron castings for machine building, hydraulics, pumps and agricultural equipment. We have produced in Vidin since 1994, to customer drawings, in our own foundry.

01The company

A foundry with a complete production cycle

The plant sits in the West Industrial Zone of Vidin, in north-western Bulgaria. Castings are produced by the green sand process on an automated moulding and pouring line.

Process engineering, pattern and core equipment, moulding, melting and pouring, fettling, machining and final inspection all take place on one site. That shortens lead times on new parts and keeps responsibility for the casting in one place.

About the company

producing since
1994
capacity of the automatic moulding machine
70 moulds/h
of output exported to the EU
60%

02Capabilities

What we can manufacture for you

Four connected disciplines on one site. Each can be ordered on its own or as part of the full cycle.

The automatic moulding machine and conveyor line in the LIT-15 foundry hall
  • 01

    Iron casting

    Grey and ductile iron castings moulded in green sand on an automated line. Liquid metal is controlled for temperature and chemical composition before and during pouring.

  • 02

    Pattern and core equipment

    Manufacture of new pattern and core equipment, maintenance and updating of existing tooling, and repair of the flask fleet — to the customer's specification or technical documentation.

  • 03

    Machining

    Customer-specified machining on a machining centre, lathes, milling machine and boring machine. Every dimension on a machined part is fully inspected.

  • 04

    Quality control

    An in-house laboratory for express analysis of liquid metal and for testing finished parts — metallographic and spectral analysis, mechanical testing and ultrasonic inspection.

A worker pouring molten iron from the ladle in the foundry

03Process

From documentation to dispatch

The production cycle as it runs at the Vidin plant.

  1. 01

    Process engineering

    Design and process documentation is prepared — part configuration, gating system and pattern equipment. This is where both the casting method and the cost of the part are settled.

  2. 02

    Pattern equipment

    New pattern and core equipment is manufactured, existing equipment maintained and updated, and the flask fleet repaired — worked directly from the specification or technical documentation supplied by the customer.

  3. 03

    Core making

    Core requirements follow from the design documentation. Cores are produced on machines in our own core shop, with both hot box and cold box processes available.

  4. 04

    Moulding and pouring

    Moulding runs alongside automated sand preparation, with parameters set in software according to the casting. Pouring runs in parallel with moulding, and the liquid metal is checked for temperature and chemical composition before and during the pour.

  5. 05

    Fettling

    Castings are cleaned and finished in the cleaning shop by shot blasting and with pneumatic grinders.

  6. 06

    Machining

    Machining requested by the customer is carried out to agreed technical documentation. Every dimension on a machined part is fully inspected.

  7. 07

    Inspection and dispatch

    Finished parts are verified by metallographic and spectral analysis, physical and mechanical testing, and non-destructive ultrasonic inspection.

Iron castings arranged in rows after cleaning

04Products

Castings made to customer drawings

We do not sell a catalogue. Every casting is made to the customer's design documentation — from housings for hydraulic and pneumatic motors to hubs, trailer brake drums and municipal castings.

Cast iron housings stacked after cleaning, ready for dispatch
Iron castings with cast-in part identification marks
  • Housings for hydraulic and pneumatic motors
  • Pump castings
  • Agricultural machinery castings
  • Transport equipment castings
  • Lifting equipment components
  • Hubs
  • Trailer brake drums
  • Municipal castings
  • Castings for subsequent machining
  • General engineering components
See the castings

05The site

The production base

Our own industrial site in the West Industrial Zone of Vidin, 50 metres from European route E79 and 7 km from the Romanian border.

Urbanised land
15 000 m²
Built-up area
6 000 m²
Power supply
20 kV
to European route E79
50 m
to the Romanian border and Danube Bridge 2
7 km

The main markets are within the European Union, together with neighbouring countries outside it. 60% of production is exported to the EU. Bulgaria, Austria, Italy, Germany, North Macedonia, Serbia.

The internal yard of the LIT-15 site in the West Industrial Zone of Vidin

Send a drawing and you will get a straight answer

Tell us the part, the material and the quantity. If you have design documentation, attach it — the answer will be that much more specific.